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Case Series: FPI Offers its Solution for the Vietnam Photovoltaic industry
Pub Date:2022-12-05 Source: View Num:6533

Although there are many sayings about the benefits of photovoltaic (PV), growing concern about its environmental-friendliness arises from its ongoing development trends. Studies have shown that “the probable environmental impacts of PV systems from manufacturing until disposal cannot be ignored. The production of hazardous contaminates, water resources pollution, and emissions of air pollutants during the manufacturing process, as well as the impact of PV installations on land use, are important environmental factors to consider.”




Therefore, proper management, design, and materials optimization will minimize the negative effects of its development. But the first step should lie in precise monitoring, which is for fostering a strong foundation for the following improvement. As a leading advanced monitoring equipment provider, FPI has provided well-tailored solutions worldwide. So let’s dive into one of its contributions to this industry. 


Case Analysis -- JA Solar Viet Nam

JA Solar Viet Nam, located in Gwangju Industrial Zone, Bac Giang Province, Vietnam, houses a 1.5GW silicon wafer production plant whose production relies on photovoltaic power generation. To respond to the local calls to monitor and control gas emissions of silicon wafer production units, JA introduced an advanced flue gas monitoring system. 


1. Project Difficulties
There is no one-for-all solution considering the different working environments. After a thorough communication with the director, we know that there are hiding some dampers:

Corrosion
The monitoring point of the project is located in the monocrystalline silicon acid-washing section, where the processed HCl acid fog will be emitted. The exhaust component is complicated, which is muddy and corrosive, and posting a challenge to the self-cleaning capability and corrosion resistance of monitors. 



Nonstop working

Acid-washing should be running continuously, considering its importance to monocrystalline silicon purification. Therefore, the monitor should be stable and maintenance-free to meet the long-working requirement. 
Data upload
Data upload format should follow the local requirement and therefore need some touches. The equipment supplier needs to understand the corresponding format requirements and complete the customized development of the data upload system.


2. How FPI Tackled the Problems

Corrosion 

FPI provides in-situ laser gas analyzer which adopts tunable diode laser technology to analyze the concentration of the gaseous contaminants ,to prevent their damages to the pre-processing system. Besides,the construction materials also take this situation into consideration: its mounting flange material uses chromium, nickel, and molybdenum Austenitic stainless steel; outside the stack is the stronger bolster for mitigating the effect of chloride ion; the sensors that expose to the exhaust are made up of stainless steel coated with PTPE to protect the monitors from corrosive components and support its operation. 

Nonstop working

Taking advantage of the advanced DLAS technologies, the LGA-4100 provided by FPI has better performance of zero drift, and span drift with higher stability. The purge air curtain protection of the optical system can reduce the workload of maintenance. The monthly and quarterly working span time meet the requirement of the local environmental protection department. 

Data upload
FPI has an integrated method to develop the software for customization. FPI technicians and customer service staffers maintained their high concentration to this project and actively communicated with the local department for detailed information. 


3. Site-Construction


Selecting the suitable spot

After the confirmation process, FPI technicians (the responsible person) selected the most suitable place at the tube for installation. Then they drilled the flue and reinforced it through the mounting flange. 
However, it is easier said than done. Some stacks are made of fiberglass, which is unable to weld the mounting flange to the stacks. Therefore, our technicians built holders for the mounting flange to ensure its strong joint connectivity. Besides, they wrap the place for the instrument flange with stainless steel to achieve its welding. 
Instrument installation
Technicians adjust the light path to the laser gas monitor to makes sure the transmittance. What’s more, the cleaning equipment is adapted to protect the components.
Data upload
The site construction process was also filled with difficulties.One of them is upload data format mismatch ,due to the different working style between two countries, all the requirements are not clearly stated in the early stage.However FPI had overcome all the problems using expertise and professional customer services,realizing the data upload successfully.   


FPI’s Contribution

Devices that take part in this project include LGA-4100, TPF-100, and a customized data uploading system. 
1. LGA-4100


The gas monitor adopts the world’s leading TDLAS technology, which will streamline the installation

and maintenance and increase reliability. It also has the following features:

In-situ measurement, quick response, extremely precise
Module and intelligent design to increase the handiness
The advanced technology will minimize the effect of the mixed gases to ensure the precision


2. TPF-100

The flue gas parameter unit is highly compact but houses three parameters: temperature, pressure, and flow rate. Multiple sizes are available for

different chimneys. Besides, it is rugged to resist toxic and corrosive foreign bodies. 


Conclusion

Boasting advanced technology and careful customer service, FPI can provide its customers with top-notch environmental monitoring solutions. The photovoltaic industry is a telling example.

Now, for more information about FPI and its reliable advanced monitoring devices, you can visit our website: www.fpi-inc.com/en/

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